Magnet Wire Insulation Types

Selecting magnet wire requires an analysis of specifications and features. Insulation type is an important parameter to consider. Choices include products that use a polyvinyl formal resin, polyimide resin, or polyamide resin; polyurethane base insulation enamel; or film insulation with a modified polyester basecoat and nylon topcoat. Magnet wire may also be insulated with a polyester resin or internal lubricating film. Most products are single-coated, but double-coated magnet wire is also commonly available. Other product specifications for magnet wire include thermal class and size range. Examples include class 1 magnet wire (heavy build) and class 2 magnet wire (single build).

Thermal Class Insulation types NEMA Standard(MW1000) IEC Standard Federal Specification(Jw1177)
105℃ Plain Enamel NONE NONE NONE
Formvar MW 15 (RD) MW 18 (SQ & RECT) 60317-1(RD) 60317-17(SQ & RECT) JW 1177/ 14 (RD) JW1177/ 16 (SQ & RECT)
Formvar Bondable MW19 60317-5 JW 1177/6
130℃ Polyurethane Nylon Bondable – 130 NONE NONE NONE
155℃ Polyurethane – 155 MW79 60317-20 JW1177/ 41
Polyurethane Nylon – 155 MW80 60317-21 JW1177/42
Polyurethane Bondable – 155
Polyurethane Nylon Bondable – 155
MW131
MW 136
60317-35
NONE
NONE
NONE
Dacron Glass – 155 MW 45 (RD) MW 46 (SQ & RECT) NONE(RD) 60317-60(SQ & RECT) JW 1177/ 20 (RD) JW1177/ 25 (SQ & RECT)
180℃ Polyurethane – 180 MW82 60317-51 NONE
Polyurethane Nylon – 180 MW83 60317-55 NONE
Polyester-imide MW30 60317-8 JW 1177/ 12
Polyester-Nylon MW76 60317-22 JW 1177/38
Solderable Polyester MW77 60317-23 JW 1177/39
Solderable Polyester Nylon MW78 NONE JW 1177/ 40
Polyurethane Bondable – 180
Polyurethane Nylon Bondable – 180
MW132
MW137
NONE
NONE
NONE
NONE
Polyester-imide Bondable
Polyester-amide-imide Bondable
Solderable Polyester Bondable
NONE
60317-37
NONE
MW 102
60317-38
NONE
NONE
60317-36
NONE
Dacron Glass High Temp MW 51 (RD) MW 53 (SQ & RECT) NONE(RD) 60317-61(SQ & RECT) JW 1177/ 32 (RD) JW1177/ 34 (SQ & RECT)
200℃ Polyester – 200 MW74 60317-42 JW 1177/43
Polyester A/I Topcoat MW 35 (RD) MW 36 (SQ & RECT) 60317-13(RD) 60317-29(SQ & RECT) JW 1177/ 14 (RD) JW1177/ 13 (SQ & RECT)
Polyester A/I Polyamideimide MW73 60317-13 NONE
240℃ Polyimide – ML MW 16 (RD) MW 20 (SQ & RECT) 60317- 46(RD) 60317- 47(SQ & RECT) JW 1177115 (RD) JW1177/ 18 (SQ & RECT)

If you want to buy the enameled wire, give me the main specifications